The Smart Workstation Power Monitor is an Internet of Things (IoT) project that combines Maintenance module and Fault alerts, built with Historian. The project follows a clean, modular pipeline where sensor data acquisition, connectivity, and presentation stay separated, making it easy to test, extend, and present. It showcases practical IoT techniques while producing a working, demo-ready system.
Manual monitoring and control for this task is slow, inconvenient, and cannot be done from anywhere. Without an IoT approach built on Fault alerts and Historian, users cannot connect real-world devices to the internet and manage them efficiently in real time.
This project applies IoT techniques through Maintenance module, orchestrated with Historian and Fault alerts. The system is designed for connectivity and reliability, with sensing, networking, and clear evaluation. It produces consistent, reusable results and can be adapted to related connected applications with minimal changes.
Historian
Vibration sensor
ESP32 / Arduino / Raspberry Pi
MQTT / HTTP
Cloud dashboard
Sensors and actuators
ESP32 / PLC
Current sensor
Modular IoT pipeline around Maintenance module and Fault alerts
Configurable sensor and control settings
Real-time data collection and monitoring
Clear alerts, logging, and error handling
Reusable components for related connected systems
Remote access and control
The project is layered: the sensing layer acquires data through Maintenance module; the connectivity layer publishes and processes it with Historian and Fault alerts; and the output layer monitors and controls via Historian logging. Shared connectivity, alerting, and dashboard modules support all layers, keeping the system robust and easy to extend.
Set up the hardware, sensors, and development environment.
Build the sensor data acquisition layer with Maintenance module.
Implement connectivity and processing using Historian and Fault alerts.
Add the dashboard and control layer via Historian logging.
Wire up end-to-end flows and add error handling and retries.
Test with real data, tune settings, and refine the system.
Package the project, document it, and prepare the demo and viva report.
Build production-style IoT applications
Apply Process data logging and Monitoring machines
Connect and control IoT hardware
Publish and consume sensor data
Present and defend a complete IoT project in viva
Add edge analytics for faster decisions
Add more sensors and cloud services
Add mobile app control
Deploy on scalable cloud infrastructure
The Smart Workstation Power Monitor delivers a complete Internet of Things workflow — from sensor data acquisition and connectivity to monitoring and control. It is practical, modern, and easy to explain, making it an excellent final year project that demonstrates in-demand IoT skills.
